We help industries lose
weight & reduce their CO² footprint globally.

'FORGING A SUSTAINABLE TOMORROW THROUGH A LIGHTER TODAY'

What We Do

We pre-treat fibre-reinforced composites,
to deliver reliable joint structures – every time.

If you want to:

Improve bond strength, resilience, and repeatability
Automate your process and reduce reject rates
Analyse and predict which adhesive to use for a perfect bond
Increase your Open time from surface treatment to bonding steps
Remove rinsing steps for contaminants, paint, primers, grit
Remove need to mask/unmask to protect future painted zones
Avoid Heat Affected Zones and/or Fibre Damage
Remove any manual & low reliability steps
Or Make your fibres look good!

CPA achieves all of the above, at high volumes
in a 1-step fully automated pre-treatment process.

WHAT IS LIGHTWEIGHTING?

ABOUT THE TECHNOLOGY

Technology

Techniques used to incorporate lightweight materials into modern assemblies are often relatively immature, frequently batch-wise, manual and often suffer from poor joint strength and therefore create high reject rates.

This has served to significantly limit the weight saving efforts of industry due to high costs and low performance.
We have solved this problem!

PlasmaBound have developed a patent-pending technology which modifies a more mature technology “Atmospheric Plasma” and retasked it such that it no longer merely activates the polymeric surface of a fibre-reinforced composite material but selectively removes it (Ablates it) in a manner which causes no heat affected zones, leaves no residue and reveals in a repeatable manner undamaged fibres to act as an anchor matrix for structural adhesives. When presented to a similarly treated composite or suitably treated metal, PlasmaBound repeatably achieve aerospace grade bonds.

Supported Sectors

Sectors where PlasmaBound’s patented Controlled Polymer Ablation (CPA) technology supports new lightweighting design opportunities include aerospace, transport, marine, sport & leisure, renewable & consumer electronics.

The adoption of sustainable and recyclable fibre reinforced thermoplastic composites which are stronger and considerably lighter than both high strength steel & aluminium will intensify the need for our disruptive step-change technology, which facilitates the structural adhesive joining of carbon and glass fibre reinforced composites at high speed.

The CPA technology will also accelerate the adoption of lightweight composites into multi-material/hybrid structural assemblies by enabling reliable adhesive joining. Reduced waste production, reliance on metal fasteners with lower production cost through in-line operation simplifications.

Blue T-shirt

Paper Cup Mockup

Model

Invitation Card Envelope

Structures, Solar Panels & Truss (tubes)

AEROSPACE

Satellites

AEROSPACE

Drones, Defense & Tubes

Build stronger, lighter, leaner & cleaner Structural Composite Assemblies using a repeatable high-speed 1-step process!

The Executive Team

Alan Barry,CEO (Left)
• Alan has over 20 years in engineering services, having founded a successful consultancy focusing on new processes introduction.

Nick Barry,CTO (Centre)
• Nick is also the technology inventor and brings over 10 years of R&D experience with a strong focus on composites, surface engineering, plasma and industry outreach.

Xavier Montibert,Commercial Director (Right)
• Xavier has over 25 years experience delivering innovations to OEMs and Tier 1s and has previously worked for Magna International in Europe.

Trade Shows & Events

PlasmaBound is proud to attend and exhibit its disruptive CPA technology around the World, in Europe and North America. Come and see us at these key industry events! We would be delighted to meet you there.

ICS International Composites summit

Composites UK and Fluency Marketing return to London with the International Composites Summit, which will focus on strengthening the worldwide supply chain for composites.
It's the UK's only exhibition focused solely on the composites market.
ICS will bring companies together to address the worldwide
opportunities for sales and growth in the composites sector, needed to help deliver the climate change targets set out in the green agenda for every Nation.

Space Suppliers Summit Glasgow

The Space Suppliers Summit is taking place in Glasgow on 4-5 October. Scotland’s space sector covers a wide range of areas, from satellite and rocket manufacturers to launch facilities and research and data analysis.

This year’s summit will give companies the opportunity to engage and network with potential customers and suppliers through BCI Aerospace’s business to business meetings programme, and learn about key developments taking place in the sector. Find out more about the summit by clicking here.

K22 Düsseldorf

K is the world's largest trade fair for the plastics and rubber industry. It gathers the most important supplier of plastics and rubber machinery, raw and auxiliary materials and semi-finished products, technical parts and reinforced plastic products under one roof. It is an ideal platform to showcase products and innovations and to make business contacts. K will be followed by a special exhibition under the theme ``Visions in Polymers``, that presents the trends and innovations of the industry. Special consideration is given to the subjects of energy efficiency and resource conservation.

Our Partners

The OEMs are today often the retail face of the assembly vertical and drive the Vision with the Tier 1 (major suppliers) entities often picking up quite a portion of the effort.

Their role is to integrate processes and technologies, to deliver against performance contracts issued by the OEMs – whether for components, sub-assemblies / modules or even entire finished products.

They are supported by bonding specialists and equipment and materials suppliers as appropriate. These collectively come together to form the landscape of Channel Partners which PlasmaBound will be highly integrated to.

PlasmaBound’s scaling after entry will be via these industry partners, typically from the equipment and also bonding cohorts.

Tier1s will also be incentivised to offer PlasmaBound’s technology across many of their other OEMs to improve efficiencies and reduce costs.

What is Lightweighting?

Lightweighting is the act of reducing product payload/weight via the substitution of heavy/metal components, with lighter, ideally stronger materials such as fibre-reinforced composites, and serves to dramatically reduce product weight and any associated running costs or emissions.

It is a critical industry activity in product assembly verticals today, including consumer electronics, automotive, mass transport, aerospace, or even space. The future survivability for many, in the upcoming EV era depends upon cost-effective deployment of lighter designs.

Put simply, if your product needs to get off the ground (or the planet), or move under its own limited energy supply, then a core focus of current and future design is on weight reduction.

Unfortunately, current lightweighting assembly methods are highly immature and proving to be neither easy, clean, reliable nor cost-effective. Batch wise, uncontrolled, and often labour-intensive, introducing these space-age materials often requires the use of 19th century methods.

Contact Us

R&D address:

PlasmaBound, NovaUCD,
Belfield Innovation Park,
Belfield, D04 V2P1, Ireland
info@plasmabound.com
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We help industries lose
weight & reduce their CO² footprint globally.

'FORGING A SUSTAINABLE TOMORROW THROUGH A LIGHTER TODAY'

What We Do

Technology

Supported Sectors

Build stronger, lighter, leaner & cleaner Structural Composite Assemblies using a repeatable high-speed 1-step process!

Meet the Team

The Executive Team

Trade Shows & Events

JEC World 2022

Paris Space Week 2022